Clad Rack Warehouse

Hydglobalasrs Clad Rack Warehouse With Intralogistics Equipment

A Clad Rack Warehouse is a comprehensive storage solution that utilizes racking as the primary building structure of the facility. Equipped with an automated storage and retrieval system (AS/RS) such as pallet stackers, this rack-supported warehouse maximizes vertical space utilization with project heights reaching up to 40 meters. Compared to conventional warehousing, the Hydglobalasrs Clad Rack Warehouse delivers key benefits including space optimization, high-density vertical storage, cost efficiency, and faster deployment, making it the preferred choice for ultra-high automated warehousing environments.

Backed by more than 20 years of expertise in the intelligent warehousing sector, Hydglobalasrs is deeply committed to delivering turnkey semi-automated and fully automated warehousing solutions for global industries. By focusing on the research, development, and deployment of automated warehousing technology, we have built extensive experience executing domestic and international automated storage projects across a wide range of sectors.

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Core Advantages Of Hydglobalasrs Clad Rack Warehouse

Maximized Space Utilization

By eliminating traditional building columns, the racking system performs both structural load-bearing and storage functions, multiplying storage capacity by 3-5 times within the same footprint. Capable of reaching 40-45m in height (compared to <30m for conventional warehouses), it increases storage density per unit of land by 20%~40%—delivering even greater value in areas with high land costs.

More Controllable Construction Costs

An integrated structural design minimizes material usage and construction steps. For new builds ≥28–30m centered around an ASRS, the cost per unit volume is lower than that of standard warehouses (featuring a lower cost per pallet position above 30m), achieving an optimal balance between structural stability and cost-effectiveness.

Shorter Construction Period

Simultaneous engineering workflows (performing foundation work and rack installation in parallel) reduce overall construction timelines by 20%~30% compared to the lengthy sequential building process of standard automated warehouses, making it ideal for time-critical projects.

Efficient Intelligent Operation & Maintenance

Integrated with stacker cranes and four-way shuttles to enable unmanned material handling and precise task scheduling. When paired with the Hydglobalasrs WCS, the system provides end-to-end visual management, data analytics, and remote monitoring, minimizing manual labor while maximizing operational efficiency.

Stable Structural Safety

An optimized mechanical structure (engineered for 7-degree seismic fortification) withstands lateral impacts and uneven ground settlement (≤1.5/1000), maintaining stable operation under 0.7kN/m² wind pressure. Clearly defined load paths keep structural risks fully controllable in high-wind or earthquake-prone regions.

Lower Energy Consumption & Maintenance Costs

Highly suited for cold chain storage (cutting refrigeration energy usage by 10%~25% through a minimized building envelope). With no redundant structural columns or secondary upkeep requirements, its low failure rate significantly reduces long-term (20-year) maintenance expenses compared to conventional warehouses.

Core System Configuration

Shelf System (Clad Rack Structure)
Engineered with European-style pallet racking that accounts for structural deformation and stacker crane impact forces

Constructed from premium galvanized steel in full compliance with the DIN EN ISO 1461 standard

Manufactured to high-precision tolerances with a column hole error of ≤±2mm, backed by comprehensive safety design features

Custom-engineered aisle configurations and warehouse layouts, complete with complimentary 3D automated warehousing system simulation services.

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Stacker System
Supports installation heights reaching up to 40 meters

Heavy-duty load capacity of up to 6000 kg

Wide operating temperature range from -30℃ to +60℃

Versatile handling capabilities for pallets, boxes, and specialized cargo requirements

Outfitted with adaptable load handling devices tailored to diverse industrial applications

Built with integrated laser positioning, advanced safety protection, and energy-saving technologies

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Four-Way Shuttle System
Cutting-edge four-way shuttle technology designed for high-density storage and seamless integration with the Clad Rack structure.

Every system component is independently designed and manufactured by Hydglobalasrs, delivering advanced, specialized, and fully automated high-density storage solutions to clients.

Works in tandem with Hydglobalasrs's proprietary WMS and WCS software to achieve dynamic inventory management across the warehouse.

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Electrical Control & WCS System

Electrical Control System

Features a TN-S power supply with UPS backup, utilizing industry-leading core components (Siemens, SEW, etc.) with comprehensive protection and 15% reserved capacity for future upgrades.

Equipped with a zoned emergency stop system and standardized wiring for straightforward maintenance.

WCS Warehouse Control System

Provides real-time operational monitoring, audible and visual alarms, and instant fault diagnostics alongside automated data analytics and preventive maintenance alerts.

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Warehouse Front Conveyor Line

Customized multi-zone conveyor lines that interface directly with stacker cranes and shuttles to automate material flow and maximize overall warehouse throughput.

Hydglobalasrs delivers comprehensive, single-source manufacturing and procurement services.

Utilizes a flexible modular design tailored to the specific project layout.

Built from high-grade materials that provide exceptional structural strength, plasticity, and durability.

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Hydglobalasrs Technical Strength

36-Meter Clad Rack Warehouse Stacker Experimental Center

Serving as the primary hub for Hydglobalasrs's technological R&D and system testing, this facility spans an area of 540㎡. It features a 36-meter-high stacker crane, 2880 total storage locations, support for pallets up to 2.8 meters in length, and a single-pallet load capacity of 1.5 tons. The center is currently utilized to store racking frames, beams, and other components manufactured in-house at Hydglobalasrs's factory, achieving complete closed-loop verification from initial R&D and production to real-world warehousing deployment.

Four-Way Shuttle Experimental Platform

Utilizing advanced four-way shuttle technology, this system achieves high-density storage, intelligent material handling, and precise inventory management. With a warehouse height of 8 meters and a footprint of under 900 square meters, it provides approximately 1,200 storage positions, clearly illustrating optimal and efficient space utilization.

Full-Process Project Management
Comprehensive lifecycle service from initial design to final training, supported by a dedicated team, weekly and monthly progress reports, and seamless customer coordination.
Professional Installation & Quality Control
Complete pre-delivery functional testing and industry-standard on-site installation, assuming full responsibility for operational safety and equipment protection.
Customized Technical Training
40-hour phased training programs tailored for operators, managers, and maintenance personnel, including complimentary retraining for any unqualified staff.
Four-Level Acceptance
Rigorous factory, delivery, preliminary, and final acceptance protocols ensuring mechanical trouble-free operation of ≥500h and electrical ≥4000h, officially signed off by the customer.

Application Scenarios

Well-suited for e-commerce, bonded, logistics, chemical, machinery, and food cold storage warehousing facilities. Optimal for new construction projects ≥28–30m utilizing ASRS that demand high storage density, operational efficiency, and automation.